Business Details
31 Years
experience
Emergency
services
Trusted Concrete Mould Manufacturing Sheffield
Active Moulds has been a trusted name in the concrete mould manufacturing industry for over three decades. Founded in Sheffield, the birthplace of steel, we combine traditional craftsmanship with cutting-edge computer design technology to create bespoke mould solutions tailored to each client's specifications. Our team, led by directors Lewis and Tom, prioritises exceptional customer service from initial enquiry through to aftercare. We specialise in producing high-quality moulds for the block paving and masonry sectors while offering rapid response repair services and new product development. Our commitment to innovation and sustainability is demonstrated through our mould recycling programme.As market leaders in the UK, we maintain rigorous quality standards across all operations. Our 24/7 rapid response team ensures minimal downtime for clients requiring urgent repairs. With decades of accumulated expertise, we continue to serve the evolving needs of the construction industry. Our comprehensive service portfolio includes equipment supply, spare parts delivery, and technical support. Through consistent quality and customer-centric approaches, we have built lasting relationships with industry partners nationwide.
Services
Mould Manufacturing
Moulding Equipment
Spares Delivery
Repair Services
Recycling Services
Details
- Year established: 1995
Highlights and features
- 30+ years of specialised experience in concrete mould manufacturing
- 24/7 rapid response repair service minimises client downtime
- Custom product development from concept to completion
- Mould recycling programme extends product lifecycle sustainably
- Dedicated team providing end-to-end customer support
Services
Mould Manufacturing
We create precision-engineered concrete moulds tailored to specific project requirements. Using advanced CAD software, our team produces durable, high-quality moulds for block paving and masonry applications. Our manufacturing process combines traditional engineering expertise with modern technology to ensure dimensional accuracy and longevity. Clients benefit from custom solutions that meet exact specifications while maintaining industry compliance standards.
Rapid Response Repairs
Our 24/7 repair service addresses urgent mould and equipment failures. Specialised technicians provide on-site diagnostics and repairs to minimise downtime for construction operations. We maintain stock of critical spare parts for immediate replacement. This service ensures continuity for clients facing unexpected equipment malfunctions through our nationwide response network.
New Product Development
We develop custom mould solutions from initial concept through to production. Our engineers collaborate with clients to create innovative designs that solve specific construction challenges. The process includes prototyping, testing, and refinement to ensure optimal performance. This service removes development burdens from clients while delivering market-ready solutions tailored to industry demands.
Mould Recycling
We restore worn or damaged moulds to like-new condition through comprehensive refurbishment. Our process includes structural assessment, component replacement, and surface treatment to extend product lifecycle. This sustainable solution reduces waste while maintaining manufacturing standards. Clients benefit from cost-effective upgrades that maintain production consistency without compromising quality.
Spares Delivery
We supply genuine replacement components for all manufactured moulds and equipment. Our inventory includes wear parts, mechanical components, and technical accessories. The service ensures continued operation of existing systems through timely delivery. Clients receive exact-specification parts that maintain original equipment performance and safety standards across their operational lifespan.
People
Lewis
Director
Co-director overseeing daily operations with 15+ years in concrete mould manufacturing. Focuses on production efficiency and client relations.
Tom
Director
Co-director managing technical development and innovation. 20-year industry veteran specialising in CAD design and product engineering for construction applications.
Questions
What types of moulds do you manufacture?
We specialise in concrete moulds for block paving and masonry applications, producing custom solutions to meet specific project requirements.
Do you offer emergency repair services?
Yes, our 24/7 rapid response team provides urgent repairs for moulds and equipment to minimise operational downtime.
Can you develop new mould designs?
We offer complete new product development from concept through to production, creating tailored solutions for construction challenges.
Do you recycle old moulds?
Yes, we refurbish existing moulds to extend their lifecycle while maintaining original performance specifications and quality standards.
What areas do you serve?
We operate nationwide across the UK, providing manufacturing, repair, and supply services to the construction industry.
